1. there are different inspection types during the production stage:
- Factory Audit and Social Audit
- Final Random Inspection
- DUPRO Inspection
- Production Monitoring
- Container Loading Supervision (CLS)
- Initial Production Check
- Preshipment Inspection
- Random Product Sampling
2. The on-site checking procedures are as follows:
- Stain, mould, odor and insects
- Color differences and shifting
- Measurements
- Thread ends
- Special requirements & on-site testing
- Customer's specs
- Foreign objects like broken pins, human hairs
- Fabric defects checking
- Rub test
- Packaging, labels and markings
- Stitches
As an example, the inspection protocols would normally like this:
- Check the Care label content and symbols-1pc for each size each reference, the content match with the client’s requirement and fabric composition.
- Needle Damage check - Pull the seams by hand in toughly force and check if there is any needle hole caused by the sewing machine.
- Check how the garments are folded and show finished folded dimensions of the garments
- Washing test using soap, no color fading.
- Shrinkage check.
- Perform metal detecting test.
- Zipper test - pull through the rivets/zipper/ Velcro and snap it should be resistant-The zip should lock when it closed - The zip should not open from the middle - the stress should be focus on the bartack-20 pcs
- Symmetric check - check if the right/left leg, sleeves, pocket design are symmetric - check if the garment twist and measure the difference if found.
- Check percentage statements for each kind of fiber in a garment.
- Hanger check if there is a hanger on the item-The hanger should be same as the approved sample and should not be damaged or distorted in any way.
- Check the net weight for sweater garments.
- Fitting on a model or a doll, If no mannequin available, ask someone to wear his (her) size, and see if it fits well and without any issues.
- Humility check.
- Smell check for offensive odors.
3rd party preshipment products goods factory onsite inline final Random AQL PSI TPI FRI DUPRO third party on-site in-line pre-shipment QA control assurance inspection services in China India Vietnam Thailand Malaysia Bangladesh Taiwan.